Bobby HoandCian Johnston 511c3cddc0 fix(testutil/expecter): remove nested pipe from output logging path (#27204)
## Summary

Partial fix for the flake in
[PLAT-251](https://linear.app/codercom/issue/PLAT-251/flake-test-go-pg-macos-job-timeoutcancelled)
/ [coder/internal#1365](https://github.com/coder/internal/issues/1365)
(`test-go-pg (macos-latest)` timing out and getting cancelled after 25
minutes).

## Problem

`testutil/expecter.Expecter` drains a command's stdout/stderr through
`io.Copy` into an internal buffer, but it also teed every write through
a **second, independent unbuffered `io.Pipe()`**, read by a
`bufio.Scanner`, purely to produce human-readable debug logs:

```go
logr, logw := io.Pipe()
w := io.MultiWriter(logw, out)   // out never blocks; logw is a second unbuffered pipe
go func() { io.Copy(w, r) }()    // drains the command's real stdout/stderr
go func() { bufio.NewScanner(logr).Scan() ... }()  // only reads when scheduled
```

`io.MultiWriter` only returns once **every** writer succeeds. If the
scanner goroutine is ever delayed (GC pause, scheduler contention under
CI's `-parallel=16` test config), the write into `logw` blocks, which
blocks the `io.Copy` write, which stops it from reading the command's
actual output pipe, which means the **command's own write can never
complete either**, since nobody is left reading it. Nothing on this path
has a timeout, so once wedged it stays wedged until `go test`'s own
`-timeout 20m` kills the whole binary.

This reproduced locally in `TestConfigSSH_FileWriteAndOptionsFlow` under
the macOS CI job's exact parallelism, stuck writing a routine
"executable not in `$PATH`" warning (`cli.currentBinPath`) that the test
wasn't actively reading at that instant. It's a flake, not a
deterministic failure, because under light load the scanner always keeps
up trivially.

### Race condition

```mermaid
sequenceDiagram
    participant TG as Test goroutine
    participant CmdG as Command goroutine<br/>(inv.Run)
    participant P1 as Pipe 1<br/>(inv.Stdout)
    participant Copy as io.Copy goroutine
    participant P2 as Pipe 2<br/>(logw/logr, debug logging only)
    participant Scan as Scanner goroutine
    participant Buf as stdbuf (out)<br/>unbounded, never blocks

    CmdG->>P1: Write(warning output)
    P1-->>Copy: Read() unblocks
    Copy->>P2: MultiWriter step 1: write to logw
    Copy->>Buf: MultiWriter step 2: write to out

    rect rgb(255, 230, 230)
    Note over Scan: Under heavy parallel test load,<br/>Scan()'s next Read() is delayed
    P2--xCopy: Write(logw) blocks: nobody reading yet
    end

    Copy--xP1: Read() no longer called: Copy is stuck writing to P2
    CmdG--xP1: Write() can't complete either: nobody reads Pipe 1
    Note over CmdG: Command write blocks FOREVER<br/>(confirmed: 17-18 min in a goroutine dump)

    TG->>TG: ExpectMatch times out (got ""), fails the test
    Note over TG,CmdG: Test goroutine exits, but CmdG is<br/>orphaned and permanently blocked until<br/>go test's own -timeout kills the binary
```

## Fix

Remove the second pipe. `io.Copy` now writes only to the unbounded,
non-blocking `stdbuf`. Debug logging is forwarded via a **bounded,
non-blocking channel** instead of a second unbuffered pipe: a full
channel just drops the chunk rather than propagating backpressure.

This works because the only thing the command's real output pipe depends
on is `io.Copy(out, r)`, and `out.Write()` can never block, so `io.Copy`
always keeps calling `Read()`, so the command's write always has an
active reader. Debug logging becomes provably unable to backpressure the
command under test, since losing an occasional log line under extreme
load is an acceptable tradeoff, unlike losing a whole CI job to a silent
deadlock. The fix lives in the shared harness rather than in
`cli/configssh.go` because the warning it's tripping over is legitimate,
unrelated product behavior; every other test using this harness that
happens to emit output the test isn't actively matching at that instant
was exposed to the same bug.

**Note:** this addresses one of two distinct root causes bundled under
PLAT-251. The other is a Depot `GOCACHEPROG` shutdown hang in CI
infrastructure (outside this repo, previously diagnosed by a maintainer
on the Feb 2026 incident), which this change cannot affect. Locally this
fix measurably improves things, but a residual, load-dependent hang was
still observed under extreme synthetic contention on a shared dev
machine; watching several real CI runs is the next step before
considering the flake fully resolved.

---------

Co-authored-by: Cian Johnston <cian@coder.com>
2026-07-15 09:08:11 -07:00
2026-06-16 14:43:54 -06:00
2022-04-04 11:55:06 -05:00
2026-07-15 14:57:23 +01:00

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