iot-dc3/dc3/doc/DEPLOYMENT.md

IoT DC3 Deployment Guide

This document covers every deployment mode shipped with IoT DC3, from a single-host Compose stack to Kubernetes and Helm, and the production hardening checklist. It is the companion to the Quickstart and the environment variable reference on docs.dc3.site.

1. Deployment modes at a glance

Mode	Files	Runtime	Use for	Scaling
Single host	dc3/docker-compose-db.yml + dc3/docker-compose.yml	Docker/Podman Compose	evaluation, demo, small production	none (singleton)
Compose scale	dc3/docker-compose-db.yml + dc3/docker-compose-scale.yml	Docker Compose v2	single-node production with replicated services	docker compose up --scale <svc>=N
Docker Swarm	dc3/docker-compose-swarm.yml	Docker Swarm mode	multi-node swarm cluster	docker service scale dc3_<svc>=N
Kubernetes	dc3/deploy/k8s/ (kustomize)	any k8s cluster	production Kubernetes	kubectl scale / HPA
Helm	dc3/deploy/helm/dc3/	Kubernetes	GitOps / repeatable installs	values + HPA

All modes run the same images with the same environment variables, so a service topology tuned on Compose behaves identically elsewhere. The runtime differences are only about where replicas live and how traffic reaches them.

Service topology and ports

Service	Image	HTTP	gRPC	Notes
web	dc3-web	80/443 (in container)	-	nginx; proxies /api/ to the gateway
gateway	dc3-gateway	8000	-	single HTTP entry point for all centers
auth	dc3-center-auth	8300	9300	tenants, users, RBAC
manager	dc3-center-manager	8400	9400	drivers, devices, points, profiles
data	dc3-center-data	8500	9500	point values, commands, dashboards
agentic	dc3-center-agentic	8600	-	AI agentic center (LLM calls)
dc3-driver-*	one image per protocol	-	-	protocol adapters
postgres	dc3-postgres	-	-	PostgreSQL + AGE/TimescaleDB/pgvector, seeded
rabbitmq	dc3-rabbitmq	-	-	AMQP + embedded MQTT broker, TLS-capable

Ingress discipline: only web (80/443) and listening-virtual (device TCP 6270 / UDP 6271) are ever published to the outside. Every backend port stays on the internal network. Do not map center or database ports to the host in production.

2. Image availability

The release CI (docker-ci.yml) builds and publishes app images (web, gateway, centers, drivers) to Docker Hub (pnoker/*) and Aliyun (registry.cn-beijing.aliyuncs.com/dc3/*) for every v* tag. The dependency images dc3-postgres and dc3-rabbitmq are built locally by docker-compose-db.yml and are not published:

# build + push them once for swarm/k8s/helm (Compose builds them automatically)
DC3_IMAGE_REGISTRY=my.registry/dc3 ./dc3/deploy/k8s/scripts/push-images.sh

Tag layout differs per image family: the backend images (gateway, centers, drivers) are published as latest, the series tag (2026.6), and the full version (2026.6.0), while dc3-web is published only as latest and full release versions (no series tag). The deployment configs already account for this - web pins latest with a documented override (services.web.tag in Helm, the images: block in kustomize); pin a full release version for dc3-web when you need reproducible rollouts.

3. Mode 0 - single host (Compose)

make up-db          # PostgreSQL + RabbitMQ (docker-compose-db.yml)
make up STACK=app   # app stack: web, gateway, centers, drivers (docker-compose.yml)
make logs           # follow container logs
make down           # stop, keep volumes
make reset CONFIRM_RESET_VOLUMES=true   # down + delete volumes (destructive)

Use REGISTRY=cn for the Aliyun mirror. All values come from .env (see the environment variable reference on docs.dc3.site).

4. Mode 1 - Compose with horizontal scaling

dc3/docker-compose-scale.yml is the app topology rebuilt for replicas: no container_name/hostname pins, no per-replica host ports, and deploy.resources limits enforced by Compose v2. It intentionally keeps PostgreSQL/RabbitMQ in the separate db stack (both files share the dc3net project network).

docker compose -f dc3/docker-compose-db.yml up -d
docker compose -f dc3/docker-compose-scale.yml up -d \
    --scale gateway=2 --scale data=2 --scale modbus-tcp=2

What can scale, and how traffic is balanced

Tier	Scalable?	Load balancing
web	1 replica	publishes 8080/8443 - put your own LB in front for more
gateway	yes	the nginx in dc3-web resolves dc3-gateway to every replica and round-robins (restart web after scaling gateway to refresh addresses)
centers	yes (HA)	HTTP routes from the gateway are balanced by Spring Cloud Gateway; center-to-center gRPC uses static DNS targets - a replica restart fails over the channel, but the channel is not request-balanced
drivers	yes	replicas consume the same RabbitMQ queues; a message goes to exactly one replica
listening-virtual	1 replica	inbound device sockets are pinned to one container
postgres / rabbitmq	1 replica	stateful singletons by design

Gotchas

• Center-to-center gRPC (static:// scheme) keeps one channel per client. For request-level balancing of center gRPC, run Kubernetes (Service round-robin) or add a client-side LB. HTTP traffic through the gateway is balanced in every mode.
• depends_on with condition: service_healthy is honored by Compose; after scaling, new replicas start against the already-healthy stack.

5. Mode 2 - Docker Swarm

dc3/docker-compose-swarm.yml is a self-contained Swarm stack (dependency images included, overlay network, deploy: blocks for replicas/updates/restarts/resources).

# 1. one-time: a single-node swarm is enough to start
docker swarm init

# 2. build + push dependency images (not published by CI)
DC3_IMAGE_REGISTRY=my.registry/dc3 ./dc3/deploy/k8s/scripts/push-images.sh

# 3. deploy (run from the repo root so .env is interpolated)
docker stack deploy -c dc3/docker-compose-swarm.yml dc3

# 4. operate
docker service ls
docker service scale dc3_gateway=3 dc3_modbus-tcp=2
docker service logs -f dc3_gateway
docker stack rm dc3

Swarm-specific notes

• web publishes 80/443 with mode: ingress - the swarm ingress network balances replicas automatically (docker service scale dc3_web=2 is safe).
• listening-virtual publishes 6270/6271 with mode: host and must stay at 1 replica (connection affinity).
• Stateful services are constrained to node.role == manager so their local volumes stay on one node. On a multi-node swarm change the constraint to a dedicated label (e.g. node.labels.dc3-stateful==true) and place the volumes on shared storage (NFS/Ceph) - the local driver is single-node only.
• Swarm ignores depends_on/build; startup is handled by healthchecks + restart policy, and the centers retry their gRPC channels until dependencies are ready.

6. Mode 3 - Kubernetes (kustomize)

Manifests live in dc3/deploy/k8s/ (see its README.md for the full runbook).

cd iot-dc3
cp dc3/deploy/k8s/secret.env.example dc3/deploy/k8s/secret.env   # then edit values
DC3_IMAGE_REGISTRY=my.registry/dc3 ./dc3/deploy/k8s/scripts/push-images.sh
kubectl apply -k dc3/deploy/k8s
kubectl -n dc3 get pods -w

• The kustomize root is the single control point: resource list, secretGenerator (from secret.env), and the images: block (one place to bump the tag or switch registries).
• Stateful services are StatefulSets with PVCs (postgres 20Gi, rabbitmq 8Gi, agentic 5Gi); the seed SQL runs on the first start of an empty volume, same as Compose.
• gateway/web ship CPU-based HPA (autoscaling/v2) and every stateless service has a PodDisruptionBudget (minAvailable 1) and rolling updates with maxUnavailable: 0.
• Device ingress: dc3-driver-listening-virtual is exposed as NodePort 30670/30671; switch the Service to LoadBalancer if you prefer.
• Ingress routes /api/ to dc3-gateway:8000 and / to dc3-web:80; set the host and TLS (cert-manager example annotation provided) before production.
• Scaling semantics are identical to Mode 1: gateway/web/centers/drivers scale, listening-virtual stays at 1, postgres/rabbitmq are singletons. The k8s Service (kube-proxy) additionally load-balances per TCP connection, so scaled centers also get connection-level distribution for HTTP.

7. Mode 4 - Helm

Chart: dc3/deploy/helm/dc3 (README inside). It renders the same topology as the kustomize manifests, parameterized by values.yaml / values-production.yaml.

helm upgrade --install dc3 dc3/deploy/helm/dc3 -f dc3/deploy/helm/dc3/values-production.yaml \
    --set image.registry=my.registry/dc3 \
    --set-string secrets.DC3_SECURITY_KEY=<random> \
    --set-string secrets.AUTH_HMAC_SECRET=<random>
helm ls            # or: helm status dc3
helm upgrade dc3 dc3/deploy/helm/dc3 --reuse-values --set services.gateway.replicas=4
helm rollback dc3 1
helm uninstall dc3

• Services are generated from the services:/drivers: maps - enable/disable and tune replicas, resources and probes without touching templates.
• Secrets come from the chart-owned dc3-secrets Secret; set existingSecret to use your own (GitOps-friendly).
• listening-virtual gets a NodePort Service from drivers.listening-virtual.nodePort.

8. Production hardening checklist

Apply every item before connecting real devices:

1. Secrets - replace DC3_SECURITY_KEY, AUTH_HMAC_SECRET, all database/broker passwords and the LLM API key with strong random values. The pro profile refuses to start with weak DC3_SECURITY_KEY/AUTH_HMAC_SECRET. Never commit secret.env / values-production.yaml with real values.
2. TLS - terminate TLS at the edge (web nginx already ships a hardened TLS config; k8s: ingress + cert-manager; swarm: put a proxy in front of web). Enable RabbitMQ TLS (RABBITMQ_SSL_ENABLED=true, port 5671) and PostgreSQL TLS for cross-node traffic.
3. Storage & backups - schedule pg_dump/pgBackRest with off-site copies; test restore. TimescaleDB chunks grow continuously - plan capacity (FAQ sizing: 8 cores / 16 GB / 100 GB SSD minimum for the full stack).
4. High availability - postgres: primary/standby (or managed service) + RabbitMQ cluster; stateful volumes on replicated storage for swarm/k8s multi-node.
5. Observability - add the optional stack (docker-compose-optional.yml in Compose; deploy Prometheus/Grafana + ELK on k8s/swarm) and alert on readiness/liveness.
6. Network - restrict egress with firewall/NetworkPolicies (centers need the LLM endpoint; everything else is internal), keep backend ports off the host, enable Pod Security Admission baseline on k8s.
7. API surface - Swagger/OpenAPI is disabled on the pro profile. Release images are built with PROFILE=pro, and at runtime every deployment config selects the profile via NODE_ENV (test by default; set NODE_ENV=pro for the hardened profile - OpenAPI/Swagger UI off, weak secrets rejected). Verify no debug endpoints are reachable.

9. Common questions

• Why does scaling a center not balance every gRPC request? Center-to-center gRPC uses static DNS targets (static://host:port) with one channel per client. Replicas provide failover and rollout safety; true gRPC request balancing needs client-side LB or k8s (per-connection round-robin via ClusterIP). HTTP traffic is balanced at every tier (nginx -> Spring Cloud Gateway -> centers).
• Can I run drivers at 2 replicas? Yes for outbound protocol drivers (they are workers over shared RabbitMQ queues). No for listening-virtual, which owns inbound device sockets - keep it at 1 replica.
• PostgreSQL/RabbitMQ replicas? Not supported by these configs - they are stateful singletons. For HA run managed services (or your own cluster) and override the host variables: POSTGRES_HOST, RABBITMQ_HOST, MQTT_BROKER_HOST (plus CENTER_*_HOST/APP_API_HOST if you also move the services). Self-managed replacements must provide what the bundled images provide: PostgreSQL with the AGE, TimescaleDB and pgvector extensions (plus the seed SQL on first start), RabbitMQ with the MQTT plugin and the dc3.e.mqtt exchange.
• Do the k8s/helm configs need the dependency images? Yes; build and push them with scripts/push-images.sh (or kind load on single-node clusters).